Microstructure, distribution and properties of conductive polypyrrole/cellulose fiber composites

Highly intrinsic conductive polypyrrole/cellulose fiber composites (CF) were successfully prepared through in situ chemical oxidation polymerization simply by increasing fiber concentration at the same dosage of pyrrole, oxidant and dopant (based on the weight of dry fiber). FeCl₃ and anthraquinone-2-sulfonic acid sodium salt (AQSNa) were utilized as oxidant and dopant. As fiber concentration increased from 1 % (CF1) to 20 % (CF20), N and S content increased from 0.24 and 0.25 % to 1.24 and 0.89 %, and great increase in the retention of PPy and AQSNa was confirmed by elemental analysis. In addition, on the surface of conductive fiber, PPy of compact fibroid structure was detected instead of interconnected globular structure at higher fiber concentration. Furthermore, scanning transmission electron microscope and X-ray photoelectron spectroscopy (XPS)-depth profile analysis demonstrated denser and more uniformly distributed PPy inside fiber wall for CF20, while PPy tended to deposit on the surface of fiber for CF1. Fourier transform infrared spectroscopy, together with XPS certified that the PPy with longer conjugation length and higher doping level across the conductive fiber was obtained at higher fiber concentration. The doping level for CF10 decreased from 21.55 to 16.39 % with increasing fiber wall thickness, while that of CF20 decreased slightly from 30.73 to 24.10 %. The resulting CF20 showed lowest surface resistivity of 0.433 KΩ/square, as well as improved electro-conductivity stability. The incorporation of more PPy in CF improved the thermal stability.