Highly monodisperse crosslinked polymethylmethacrylate microparticles by dispersion polymerization

Highly monodisperse polymethylmethacrylate (PMMA) microparticles crosslinked with carboxylic group-containing urethane acrylates (CUA) were produced by simple dispersion polymerization in methanol solution. In contrast to conventional crosslinkers, the CUA employed as a crosslinker was excellent for maintaining the monodispersity of PMMA microparticles even at moderate crosslinker concentrations (to about 5 wt%). It was believed that the CUA helped form the monomer-swellable surface of primary particles, because of the structurally long tetramethylene oxide groups in the molecule. Carboxylic groups in the molecular backbone resulted in larger primary particles by increasing the solubility of the monomer mixture in the medium. Owing to these larger primary particles, the crosslinked PMMA particles showed lower polymerization rates than the linear ones during particle growth. However, at high CUA concentrations (about 10 wt%), bimodal distributions were observed. This was attributed to the high crosslinking density of the primary particle surfaces. Therefore, monomer diffusion toward the polymer phase was restricted, resulting in more favorable secondary nucleation in the medium. Received: 12 May 1998 Accepted: 19 August 1998