Thermal analysis and X‐ray scattering study of metallocene isotactic polypropylene prepared by partial melting

In this study, we examine the effects of heating, nucleation, cooling, and reheating on the thermal properties and structure of metallocene isotactic polypropylene (m‐iPP) that had been prepared initially in a standard state containing nearly equal amounts of the crystallographic α and γ phases. Heat treatment was achieved through partial melting and annealing by the heating of samples to self‐nucleation temperatures (T_n's) that spanned and exceeded the entire range of melting of the standard state, from 122 to 160 °C. The relative amounts of α and γ crystals are determined from the area under the unique wide‐angle X‐ray reflections. The lower and upper endotherms are caused by the melting of γ and α crystals, respectively. Four distinct regions of T_n were identified on the basis of the thermal and structural parameters of m‐iPP. In region I, T_n is below the peak melting temperature of the γ phase. Here, γ crystals are annealed and α crystals are barely affected by T_n. In region II, T_n is above the peak of the lower endotherm but below the peak of the upper endotherm. γ crystals melt, and α crystals anneal. In both regions I and II, the portion of the sample melted at T_n recrystallizes epitaxially with existing parent α lamellae as the substrates, and the amount of α always exceeds the amount of γ. In region III, T_n is above the peak of the upper endotherm, and all γ crystals and some or all α crystals are melted at T_n. The number of α‐crystal nuclei steadily decreases as T_n increases, causing systematic depression of the crystallization and melting temperatures seen during cooling. Finally, in region IV, T_n exceeds the upper endotherm, and only small self‐nuclei or heterogeneous nuclei remain. Recrystallization is now suppressed to lower temperatures. For regions III and IV, a crossover behavior in the relative amounts of α and γ is observed during cooling from T_n. Because of the effective nucleating ability of α toward γ, as the temperature drops, the amount of γ increases and then exceeds the amount of α. With subsequent reheating, the reverse crossover occurs because of the lower melting point of γ. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1644–1660, 2002