Influence of surfactant addition on the stability of concentrated alumina dispersions in water

The goal of this study was to assess the effects of surfactant addition on the stability and viscosity of concentrated alumina dispersions. The stabilizing effects of several candidate surfactants were investigated for concentrated dispersions of two different pseudoboehmite aluminas at pH 4 and 7. The stabilities of concentrated alumina dispersions treated by pH adjustment alone and by pH adjustment combined with surfactant addition were compared to assess the degree to which the surfactant enhanced stability. The initial rate of mass removal from a sedimenting alumina dispersion was used as a measure of stability.

The anionic surfactants Surfine WNT-A and DOWFAX 3B2 were identified as effective in enhancing the stability of concentrated alumina dispersions. The optimal doses of these surfactants for stabilizing 15% by weight VERSAL™ 250 alumina dispersions at pH 4 were determined to be about 4.6 × 10⁻⁵ mol g⁻¹ for both surfactants. On the basis of the initial rate of mass removal, surfactant-stabilized 15 wt.% suspensions were found to be approximately 2.5 and 10.6 times more stable than similar dispersions stabilized electrostatically by pH adjustment alone. These more stable dispersions exhibited lower viscosities than observed for the alumina dispersions not subjected to surfactant addition. The results indicate that the stability of concentrated alumina dispersions can be enhanced by anionic surfactant addition, and that such surfactants may therefore help to control the rheology of concentrated dispersions of alumina in water.