Dry sliding wear behavior of Al-SiO2 composites

Abstract

Al-base composites with different amount of silica (5, 10, 15 and 20 wt.%) were developed using powder metallurgy route and compacts were sintered at 550 °C for 2 h. XRD analysis of all compositions was conducted for phases and amount of the second phase present. Morphology of the composites shows quite uniform distribution of the SiO₂ particles but at higher percentage of SiO₂ particles the clustering starts. Mechanical properties such as uniaxial compressive strength (UCS) and hardness were evaluated and it is seen that among all compositions, composite with 10 wt.% SiO₂ has maximum UCS and hardness. Wear behavior of all composites was studied with sliding distance, applied loads, sliding velocity and composition. All composites show a linear increase in cumulative wear with distance and load. Wear rate with load increases continuously for all compositions, however, composite with 10 wt.% SiO₂ revealed minimum wear rate with distance, sliding velocity and loads. Wear rate with sliding velocity increases sharply after attaining minima at 3 m/s sliding velocity. SEM analysis of wear tracks is in agreement with wear results. Al-10 wt.%SiO₂ also shows minimum wear coefficient values for all loads, however, wear coefficient decreases with load for all compositions.