A practical way of grafting maleic anhydride onto polypropylene providing high anhydride contents without sacrificing excessive molar mass

This study reports a reactive extrusion process leading to very high levels of anhydride grafting (2.5–3 wt %) along polypropylene backbone without recovering grafted PP waxes at the die exit. Such high graftings are attainable without excessive degradation of the PP chain by using a brominated reagent. Simultaneously, this brominated reagent allows the tuning of the grafted PP crystallinity via epimerization of the PP backbone. Indeed, the synthesis of a mainly isotactic/atactic stereoblock polymer containing high levels of grafted succinic anhydride moieties is demonstrated by NMR and melting enthalpies recorded by DSC are definitely observed depressed and broadened. Grafting levels of around 3 wt % have been achieved and ascertained by both chemical titration and NMR spectroscopy. In addition, FTIR spectroscopy reveals an unusual observation: for the first time, only one single pair of symmetric and asymmetric carbonyl stretching bands are observed on those grafted PP, while, in other processes of anhydride grafting, those symmetric and asymmetric bands were both split in at least two bands. This suggests, for the here reported process, the absence of interacting grafted anhydride rings, i.e., absence of closely grafted anhydride moieties and absence of poly(maleic anhydride). All those observations support that this “bromine route” brings a really new grafting process for PP. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 2936–2947, 2008