Poly(methyl methacrylate)/multiwalled carbon nanotube microspheres fabricated via in‐situ dispersion polymerization

Poly(methyl methacrylate)/multiwalled carbon nanotube (PMMA/MWCNT) microspheres were successfully prepared by in situ dispersion polymerization in an alcohol phase in which the acid‐treated MWCNTs were dispersed before polymerization. The PMMA and PMMA/MWCNT microspheres were monodisperse. The diameters of the microspheres decreased from about 11.6–6.0 μm as the MWCNT content was increased from 0 to 0.03 wt %. The morphology of the PMMA/MWCNT microspheres was investigated by scanning electron microscopy, atomic force microscopy, and transmission electron microscopy, and the experimental results showed that the MWCNTs were present both in the interior and on the surface of the microspheres. The synthesized PMMA/MWCNT microspheres were also characterized by electrical resistance measurements to analyze their electrical conductivity. They showed electrorheological (ER) fluid characteristics when they were dispersed in silicone oil. Their ER properties were confirmed by using optical microscopy to examine a suspension of the PMMA/MWCNT microspheres dispersed in insulating silicone oil to which an electric field of 2.5 kV/cm was applied. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 182–189, 2008