The effects of monophenol chain terminators on the structure–property relationships of controlled epoxy networks

Five families of new controlled epoxy thermosets (CENs) using three monophenol chain terminators were prepared to study systematic changes in the structure and amount of the monophenol and the initial molecular weight between crosslinks (M_c,i) on the properties of epoxy thermosets. Glass transition temperature (T_g) decreases with monophenol mole fraction (χ) in proportion to both the concentration and flexibility of the chain terminator. Distinct serial relations for T_g depression were observed for the three M_c,i families. Dynamic mechanical analysis (DMA) shows significant perturbations of the relaxation behavior with added terminator as evidenced by decrease in peak tan δ and in post T_g damping. The rubbery coefficients of thermal expansion (CTE) increases with monophenol concentration only at χ > 0.05 and shows distinct curvature versus temperature, but is largely invariant with monophenol flexibility. The thermal stability of terminated CENs decreases only slightly with χ and little difference was found with monophenol structure. Most surprisingly, fracture toughness decreases markedly and discontinuously with χ depending on M_c,i. The values of the critical monophenol concentration at which fracture toughness markedly decreases (χ_c) are inversely proportional to M_c,i but are independent of monophenol flexibility. No correlation of χ_c with any of the calculated network structure parameters was apparent. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1632–1640, 2008