The Effect of Oxygen on Conversion in the Organic Peroxide-initiated High-Pressure Polymerization of Ethylene

To initiate the high-pressure polymerization of ethylene, oxygen is used together with organic peroxides in a number of tubular reactor processes. Since molecular oxygen is capable of promoting or inhibiting radical polymerization, depending on the reaction conditions chosen, controlled experiments were carried out to clarify these aspects of high pressure ethylene polymerization. In continuous polymerization tests carried out at 1700 bar and temperatures between 110 and 320°C, conversions were determined with tert-amyl perneodecanoate and di-tert-butyl peroxide initiation in the presence of various quantities of oxygen. Batch tests using a photo-initiator together with oxygen were also carried out. A comparison with polymerizations under conditions of careful elimination of oxygen shows no effect on the peroxide-initiated polymerization up to temperatures of 160 to 170°C. Although oxygen is an initiator at higher temperatures, the conversions obtained from the simultaneous addition of controlled quantities of oxygen and organic peroxides is lower than that obtained by adding together the conversions from the separate polymerizations.