Squeeze flow of soft solids between rough surfaces

Newtonian liquids and non-Newtonian soft solids were squeezed between parallel glass plates by a constant force F applied at time t=0. The plate separation h(t) and the squeeze-rate were measured for different amplitudes of plate roughness in the range 0.3–31 m. Newtonian liquids obeyed the relation Vh ³ of Stephan (1874) for large plate separations. Departures from this relation that occurred when h approached the roughness amplitude were attributed to radial liquid permeation through the rough region. Most non-Newtonian materials showed boundary-slip that varied with roughness amplitude. Some showed slip that varied strongly during the squeezing process. Perfect slip (zero boundary shear stress) was not approached by any material, even when squeezed by optically-polished plates. If the plates had sufficient roughness amplitude (e.g. about 30 m), boundary slip was practically absent, and the dependence of V on h was close to that predicted by no-slip theory of a Herschel-Bulkley fluid in squeeze flow (Covey and Stanmore 1981, Adams et al. 1994).