Extension of the Method of Moments in Nonlinear Free Radical Polymerization

The method of moments is a simple, efficient method simulating polymerization processes. Its use is said to be limited in nonlinear free radical polymerizations with branching or crosslinking due to the assumptions needed. Here, moment equations are derived without assuming steady state, one radical per molecule, or a statistical distribution of connections. Equations are valid up to the gel point. The bulk solution is formally identical to the pseudo kinetic approach by Tobita and Hamielec if moments of dead polymer are replaced by the sum of dead and life polymers. The method relies on analytical solutions of the moments of the molecular weight distributions (MWD) of instantaneous primary chains. In emulsion polymerization compartmentalization of radicals complicates the calculation. An alternative approximation of these MWDs is presented. The present extension allows nonlinear free radical polymerization to be readily included in the computer based design and optimization of polymerization processes and to check more detailed calculations of the MWD.