Control on the porosity of disk-like hematite particles prepared from a forced hydrolysis reaction using polyvinyl alcohol

The effects of polyvinyl alcohol (PVA) molecules on the porosity of disk-like hematite particles produced from the forced hydrolysis reaction using two kinds of PVA molecules with a well-defined molecular weight and a high degree of saponification (PVA-105 and PVA-124) were investigated. It is evident from TEM and field-emission scanning electron microscope (FE-SEM) measurements that a fraction of particles lost their spherical habit and acquired a disk-like shape by the addition of small amounts of both PVA molecules, though no difference in the particle size between the two PVA systems was observed. FE-SEM images of the particles revealed that the disk-like hematite particles are made up of small cluster particles with a diameter of approx. 5–10 nm. The disk-like particles produced a rather lower concentration for PVA-124 with a higher molecular weight than that for PVA-105 with a lower molecular weight. This fact was due to the large number of hydroxy groups in PVA-124 molecules than in PVA-105; hydroxy groups act as adsorption sites onto polynuclear (PN) primary particles and cause pronounced effects on the formation and structure of particles during the aggregation of PN particles. It was clarified from N₂ adsorption measurements at 77 K that the porosity of the hematite particles can be controlled from microporous to mesoporous by changing the concentrations of PVA-105 and PVA-124, as was classified into three groups, i.e., groups 1, 2, and 3. The control particles produced without PVA molecules, classified into group 1, showed type IV adsorption isotherms, and only the voids produced between spherical particles were detected as mesopores. On the other hand, the particles produced with small amounts of PVA produced micropores as classified in group 2. In this group, the particles produced uniform micropores after being outgassed at 100–200 °C. The hematite particles produced with high concentrations of PVAs were classified into group 3. In this group, the particles after being outgassed at lower temperature produced micropores with diameters between 0.6 and 2.0 nm, though the micropores in the particles changed to mesopores after outgassing at 300 °C. This mesopore formation was attributed to the elimination of the PVA-adsorbed layer by evacuation at 300 °C, i.e., the large voids residing in the disk-like hematite particles make the particles mesoporous. This mesopore formation was further confirmed by adsorption experiments of C₆H₆(benzene) and CCl₄ molecules at 298 K.