Flow-directed block copolymer micelle morphologies via microfluidic self-assembly

The self-assembly of amphiphilic block copolymers in a gas-liquid microfluidic reactor produces variable, flow-directed micellar morphologies entirely different from off-chip equilibrium structures. A polystyrene-block-poly(acrylic acid) copolymer, which forms exclusively spheres off-chip, generates kinetic cylinders, Y-junctions, bilayers, and networks by a mechanism of collision-coalescence enabled by strong and localized on-chip shear fields. Variation in the size and relative amount of flow-directed nanostructures is achieved by changing the water content and flow rate. These results demonstrate on-chip processing routes to specific functional colloidal nanostructures.