Variation of the structure and permeability of tensioned fiber layers during impregnation with a thermoplastic polymer melt

The influence of displacements of tensioned fibers on the impregnation of fibrous layers with a polymer melt and on the final composite structure is studied. Using computer simulation, it is shown that, during impregnation, the structure of tensioned fibrous layers changes considerably depending on the initial arrangement and tensioning of fibers. The consolidated regions formed under the melt front move inside the impregnated layer with the advancing melt front. Displacement of the tensioned fibers as well as the formation of “washouts” favors the impregnation of internal layers, but cause significant inhomogeneity of the polymer structure. The surface (on the side of the melt flow) regions are more saturated with the polymer than the internal ones. A difference in the melt percolation mechanisms at various impregnation regimes is revealed. The effective permeability coefficients of a tensioned fiber layer are not constant but depend on the conditions and regimes of impregnation. Submitted to the 11th Conference on the Mechanics of Composite Materials (Riga, June 11–15, 2000). Translated from Mekhanika Kompozitnykh Materialov, Vol. 36, No. 2, pp. 259–270, March–April, 2000.