Surface characterization of WO(3)/ZrO(2) catalysts

A series of WO(3)/ZrO(2) catalysts with tungsten (W) loadings ranging from 0.5 to 11.4 wt% was prepared by incipient wetness impregnation on a preformed ZrO(2) support. The oxidic catalysts were characterized using XRD, Raman spectroscopy, XPS, ISS, and IR spectroscopy. XRD and Raman results showed that the ZrO(2) support was predominantly present in the monoclinic form. XPS and Raman measurements indicated the formation of increasing amounts of W interaction species for catalysts with W loadings up to 8.8 wt% WO(3). In addition to the W interaction species, bulk WO(3) was also observed for catalysts with W loadings > or = 3.0 wt% WO(3). Comparison of the XPS results with coverage measurements by ISS and CO adsorption suggests that the W surface phase is in the form of two-dimensional polymeric patches for catalysts with W loadings 3.0 < or = wt% WO(3) < or = 4.5. For catalysts with W loadings >4.5 wt% WO(3), the results indicated an additional build-up of a bilayer (or multilayer) polymeric W species. Analysis of the hydroxyl region of ZrO(2) by IR spectroscopy showed that initial additions of W occur on the high frequency hydroxyl group. A schematic for the structure of the catalysts has been proposed based on the above observations.