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Simulation of fiber reinforced composite materials mold filling process and mechanical properties analysis
Authors:Binxin Yang  Jie Ouyang  Xuejuan Li
Institution:1. Department of Applied Mathematics, Northwestern Polytechnical University, Xi’an 710129, PR China;2. Department of Mathematics, Taiyuan University of Science and Technology, Taiyuan 030024, PR China;1. Guangdong CIMS Provincial Key Lab, Guangdong University of Technology, Guangzhou 510006, China;2. The College of Science, South China Agricultural University, Guangzhou 510642, China;3. Department of Industrial and Manufacturing Systems Engineering, The University of Hong Kong, Pokfulam Road, Hong Kong, China;1. Earth System Science, University of Exeter, UK;2. Natural Science and Psychology, Liverpool John Moores University, UK;3. School of Life Sciences, University of Lincoln, UK;1. State Key Laboratory of Vegetation and Environmental Change, Institute of Botany, Chinese Academy of Sciences, Beijing 100093, China;2. University of Chinese Academy of Sciences, Beijing 100049, China;1. Environmental & Occupational Health Sciences (EOHS), School of Urban Public Health at Hunter College & City University of New York (CUNY) School of Public Health, 2180 Third Avenue, Room 524, New York, NY 10035, USA;2. King County, Supreme Court, USA;3. Hunter College, USA
Abstract:A dynamic simulation of fiber reinforced composite materials mold filling process with double inlets is presented based on the gas–solid–liquid model proposed by Yang et al. B.X. Yang, J. Ouyang, J. Tao, C.T. Liu, Modeling and simulation of fiber reinforced polymer mold filling process by level set method, CMES – Computer Modeling in Engineering and Sciences 63 (3) (2010) 191–222]. Numerical results show that the fibers far away from the melt interface are in skin-core-skin structure, while those near the interface are almost parallel to the arc of the interface. When the two streams of melts meet, the weld line will be formed, where the orientation of fibers is perpendicular to the flow direction. The orientation of fibers of the numerical result shows well agreement with the experimental results. Finally, the mechanical properties of fiber reinforced composite materials are analyzed. The composite materials with skin-core-skin structure are regarded as laminated orthogonal plywood and the elastic modulus, the shear modulus and Poisson’s ratio are predicted under different slenderness ratios and fiber volume fractions.
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