Polyisobutylene-containing block polymers by sequential monomer addition. IV. New triblock thermoplastic elastomers comprising high Tg styrenic glassy segments: Synthesis,characterization and physical properties

New linear triblock thermoplastic elastomers (TPEs) comprising a rubbery polyisobutylene (PIB) midblock flanked by two glassy endblocks of various styrenic polymers have been synthesized by living carbocationic polymerization by sequential monomer addition. First isobutylene (IB) was polymerized by a bifunctional tert-ether (dicumyl methyl ether) initiator in conjunction with TiCl₄ coinitiator in CH₃Cl/methylcyclohexane (MeCHx) (40/60 v/v) solvent mixtures at ?80°C. After the living narrow molecular weight distribution PIB midblock ( = 1.1–1.2) has reached the desired molecular weight, the styrenic monomers together with an electron pair donor (ED) and a proton trap (di-tert-butylpyridine, DtBP) were added to start the blocking of the glassy segments from the living ⊕PIB⊕ chain ends. While p-methylstyrene (pMeSt), p-t-butylstyrene (ptBuSt) and indene (In) gave essentially 100% blocking to the corresponding glassy endblocks, the blocking of 2,4,6-trimethylstyrene (TMeSt) and α-methylstyrene (αMeSt) were ineffective. Uncontrolled initiation by protic impurities was prevented by the use of DtBP. In the simultaneous presence of DtBP and the strong ED N,N-dimethylacetamide (DMA), TPEs with good mechanical properties (10–20 MPa tensile strength, 300–600% elongation) were prepared. The products exhibit a low and a high temperature T_g characteristic of phase separated rubbery and glassy domains. The service temperature of these new TPEs exceeds that of PSt–PIB–PSt triblock copolymers due to the higher T_gs (PpMeSt = 108, PptBuSt = 142 and PIn = 220–240°C) of the outer blocks. The T_g of the glassy blocks can be regulated by copolymerizing two styrene derivatives; a triblock copolymer with outer blocks of poly(pt-butylstyrene-co-indene) showed a single glassy transition T_g = +165°C, i.e., in between that of PptBuSt and PIn. Virgin TPEs have been repeatedly compression molded without deterioration of physical properties. The high melt flow index obtained with a TPE containing PptBuSt endblocks suggests superior processability relative to those with PSt end-blocks. The tensile strength retention at 60°C of the former TPE is far superior to that of a PSt–PIB–PSt triblock of similar composition.