Interface characteristics and mechanical properties of short carbon fibers/Al composites with different coatings

Three kinds of coatings, Ni, Cu and Al₂O₃, were obtained on the surface of short carbon fibers (SCFs). The interface characteristics and mechanical properties of SCFs/Al composites with the various coatings were systematically studied in this paper. The results showed that, compared to non-coating, Ni or Cu coating improved the wettability of SCFs and Al melt. However, the harmful phases Al₃Ni or CuAl₂ generated in interface zone and Al matrix result in the lower mechanical properties. Al₂O₃ coating protected the SCFs and prevented the harmful reaction of Al and SCFs. The interface of Al/Al₂O₃/SCF without any other phase was clean and well bonded, and the Al₂O₃-coated SCFs/Al composite had the highest mechanical properties. The interfacial indentation and fracture mechanism of all the composites were analyzed in detail.