Preparation and Characterization of Amorphous ZrO2-SiO2 Composite Powders Processed by Sol-Gel Chemistry

Composite ZrO₂-SiO₂ powders, with different ZrO₂ contents, including pure ZrO₂ powders, were prepared by precipitation in SiO₂ suspensions, of zirconia gels from solutions of zirconyl chloride at pH = 11. These products were investigated in connection with the phase changes in ZrO₂ caused by heat-treatments. ZrO₂-SiO₂ mixtures containing 0–100% mol ZrO₂, were studied by differential thermal analysis (DTA), X-ray powder diffraction (XRD), temperature programmed desorption combined with mass spectroscopy (TPD-MS), scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX), to obtain information on the morphological and structural features of the particles before and during the heat treatment up to 1200°C. Specific surface areas were determined using nitrogen adsorption by the BET method. The results offer an explanation about some of the factors which can be influencing on the stabilization of metastable-cubic/tetragonal (C/T) phase of ZrO₂ and the evolution of surface areas (vulcano profile) observed in the composites.