Evaluation of carbon-supported copper phthalocyanine (CuPc/C) as a cathode catalyst for fuel cells using Nafion as an electrolyte

Carbon-supported copper phthalocyanine (CuPc/C) nanoclusters, as a novel suitable cathode catalyst in polymer electrolyte membrane fuel cells, have been synthesized via a combined solvent impregnation and milling procedure along with high-temperature treatment. For optimizing the electrocatalytic activity of the catalyst obtained, the electrode with varying Nafion ionomer contents in the catalyst layer was screened by cyclic voltammetry and linear sweep voltammetry employing a rotating disk electrode technique to investigate the effect of Nafion ionomer as for alkaline electrolyte. For comparative purposes, electrode with various contents of available anion-ionomer was also investigated. The results revealed that the content of Nafion ionomer can affect the oxygen reduction reaction activity of the CuPc/C catalyst and an optimal content of Nafion ionomer was around 3.5?×?10¹?μg?cm^?2, which corresponds well with the electrode prepared using available anion-ionomer. The electrode prepared using Nafion ionomer can produce a comparable performance to that of using available anion-ionomer, giving an onset potential at 0.1 V with a half-wave potential of ?0.03 V. Furthermore, Koutechy–Levich analysis showed that the value of electron transfer number is in the range of 3.40 to 3.74 when using electrode with varying Nafion ionomer contents from 2.5?×?10¹ to 1.6?×?10²?μg?cm^?2. The membrane electrode assembly fabricated with the CuPc/C cathode catalyst with a loading of 3.6 mg?cm^?2 and a Nafion membrane immersed in 3 M KOH for 48 h produced a power density of 3.8 mW?cm^?2 at room temperature.