Effect of molecular entanglements on craze microstructure in glassy polymers

Thin films of ten glassy polymers are bonded to copper grids and strained in tension to produce crazes, which are then examined in the transmission electron microscope. The average craze fibril extension ratio λ for each polymer is determined from microdensitometer measurements of the mass thickness contrast of the crazes. The extension ratio λ is found to increase approximately linearly with the chain contour length l_e between entanglements, as determined from melt elasticity measurements of the entanglement molecular weight of these polymers. These results are analyzed by comparing them with λ_max, the maximum extension ratio of an entanglement network in which polymer chains neither break nor reptate (i.e., permanent entanglement crosslinks are assumed). The values of λ_max are given by l_e/d where d, the entanglement mesh spacing in the unoriented glass, is computed from d = k(M_e)^1/2 with k determined either from small-angle neutron scattering results on isolated chains in the glass or from coil size measurements in dilute solutions of a θ solvent. The craze extension ratios fall somewhat below λ_max at low λ but increase to well above λ_max for polymers with high l_e. This comparison suggests a significant contribution due to chain breakage (or reptation) in the higher-λ crazes of large-l_e polymers, which may arise from the higher true stresses in the craze fibrils (which for a given applied stress increase proportionally to λ). The results also imply that a useful way to increase the “brittle” fracture stress and decrease the ductile-to-brittle transition temperature of a glassy polymer is to decrease its entanglement contour length l_e.