Morphology‐Engineered Highly Active and Stable Ru/TiO2 Catalysts for Selective CO Methanation

Ru/TiO₂ catalysts exhibit an exceptionally high activity in the selective methanation of CO in CO₂‐ and H₂‐rich reformates, but suffer from continuous deactivation during reaction. This limitation can be overcome through the fabrication of highly active and non‐deactivating Ru/TiO₂ catalysts by engineering the morphology of the TiO₂ support. Using anatase TiO₂ nanocrystals with mainly {001}, {100}, or {101} facets exposed, we show that after an initial activation period Ru/TiO₂‐{100} and Ru/TiO₂‐{101} are very stable, while Ru/TiO₂‐{001} deactivates continuously. Employing different operando/in situ spectroscopies and ex situ characterizations, we show that differences in the catalytic stability are related to differences in the metal–support interactions (MSIs). The stronger MSIs on the defect‐rich TiO₂‐{100} and TiO₂‐{101} supports stabilize flat Ru nanoparticles, while on TiO₂‐{001} hemispherical particles develop. The former MSIs also lead to electronic modifications of Ru surface atoms, reflected by the stronger bonding of adsorbed CO on those catalysts than on Ru/TiO₂‐{001}.