Preparation and characteristics of composites based on polypropylene and ultradispersed calcium carbonate

Feasibility studies directed at the parallel increase in the elastic modulus and impact toughness of polypropylene via introduction of ultradispersed CaCO₃ particles with sizes of 100 (Socal U1S2) and 60 nm (Socal 312V) have been performed. The effects of the content and sizes of CaCO₃ particles and the nature of a surfactant on the character of distribution of particles, the thermophysical characteristics of the polymer matrix, and the mechanical characteristics and heat resistance of the nanocomposites are analyzed. Microscopic studies reveal that nanoparticles show a tendency toward structuring. DSC studies have proved the nucleating action of ultrafine particles during the crystallization of PP. For the composites containing 15 vol % of Socal 312V CaCO₃ nanoparticles, the increase in the tensile elastic modulus achieves its maximum; depending on the nature of the surfactant, the reinforcing effect increases by 70-40%. As compared to the initial PP, the presence of ultrafine particles in the composites prevents a decrease in the storage modulus of PP with increasing temperature from 0 to 50°C; as a result, the reinforcing effect increases from 30-40% at temperatures below the glass transition temperature to 40–75% at 50°C. For the nanocomposites with U1S2 in the presence of Triton X-100 or fluorinated alcohol telomer, the impact toughness increases over the entire filler content interval; when the filler concentration is 15 vol %, the impact toughness of nanocomposites is higher than that of the initial PP by factors of 3 and 4.5, respectively. It has been found that nanocomposites containing 5 vol % CaCO₃ nanoparticles show the effect of thermal stabilization, which comes up to about 50°C.