Modelling and design of a novel air-spring for a suspension seat

Air-springs used in conjunction with auxiliary volumes provide both spring stiffness and damping. The damping is introduced through the flow restriction connecting the two air volumes. This article presents a simplified model of an air-spring with an auxiliary volume derived from first principles for simulation and design of an air-spring coupled to an auxiliary volume for a suspension seat. Tests were performed on an experimental apparatus to validate the model. The simulation model of the air-spring and auxiliary volume followed the trend predicted by the literature but showed approximately 27% lower transmissibility amplitude and 21% lower system natural frequency than that obtained by tests when using large diameter flow restrictions. This inaccuracy is assumed to be introduced by the simplified mass transfer equations defining the flow restriction between air-spring and auxiliary volume. The model showed closer correlation to the experimental results when the auxiliary volume size was decreased by two-thirds of the volume actually used for the experiment. A procedure, using the developed simulation model, for the design of a prototype air-spring and auxiliary volume, is presented for application in a typical articulated or rigid frame dump truck. The goal of the study was to design a suspension seat for this application and to obtain a SEAT value below 1.1. The design was optimised by varying auxiliary volume size and flow restriction diameters for different loads. A SEAT value of less than 0.9 was achieved, clearly indicating the effectiveness of using an auxiliary volume with an air-spring as seat suspension.