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连铸电磁旋流水口流体流动和夹杂物行为
引用本文:耿佃桥,雷洪,苏志坚,赫冀成,孙琮琮.连铸电磁旋流水口流体流动和夹杂物行为[J].北京科技大学学报,2012,34(5):519-524.
作者姓名:耿佃桥  雷洪  苏志坚  赫冀成  孙琮琮
作者单位:1. 东北大学材料电磁过程研究教育部重点实验室,沈阳,110819
2. 总装工程兵驻沈阳地区军事代表室,沈阳,110819
基金项目:国家高技术研究发展计划资助项目,国家自然科学基金和上海宝钢集团公司联合资助项目,高等学校学科创新引智计划资助项目,教育部留学回国人员科研启动基金资助项目,中央高校基本科研业务费资助项目,国家自然科学基金资助项目,辽宁省博士启动基金项目
摘    要:采用数值模拟方法对连铸电磁旋流水口内流体流动和夹杂物碰撞长大行为进行了研究.数值结果表明电磁旋流水口出口处流体流动扩张角与低熔点合金实验值相符.旋转磁场对浸入式水口内壁夹杂物沉积行为存在两个相反的作用:一方面旋转磁场作用加强了水口壁面处钢液的湍流流动,加速了夹杂物在水口内壁的沉积吸附速率;另一方面水口内壁附近夹杂物在旋转磁场产生的旋流作用下易被携带至水口中心,削弱了水口内壁对夹杂物的黏附.在上述两方面因素作用下,钢液区存在一个最佳磁感应强度可使水口内壁夹杂物沉积速率降至最低,从而减轻水口结瘤现象.

关 键 词:连铸  磁场  旋流  水口  夹杂物  数值分析

Fluid flow and inclusion behavior in the nozzle with a rotating magnetic field during continuous casting
GENG Dian-qiao,LEI Hong,SU Zhi-jian,HE Ji-cheng,SUN Cong-cong.Fluid flow and inclusion behavior in the nozzle with a rotating magnetic field during continuous casting[J].Journal of University of Science and Technology Beijing,2012,34(5):519-524.
Authors:GENG Dian-qiao  LEI Hong  SU Zhi-jian  HE Ji-cheng  SUN Cong-cong
Institution:1) Key Laboratory of Electromagnetic Processing of Materials(Ministry of Education of China),Northeastern University,Shenyang 110819,China 2) Engineer Military Representative Office of the General Armaments Department in Shenyang Area,Shenyang 110819,China
Abstract:A numerical simulation method was applied to investigate the fluid flow as well as the inclusion collision and growth behavior in a swirling flow nozzle induced by a rotating magnetic field during continuous casting.Numerical results indicate that the divergent angle at the submerged entry nozzle(SEN) outlet agrees well with the experimental values of low melting point alloys.The rotating magnetic field has positive and negative effects on the deposition rate of inclusions on the SEN sidewall.On one hand,the turbulence flow near the SEN sidewall enhanced by the rotating magnetic field increases the deposition rate of inclusions on the sidewall;on the other hand,inclusions near the SEN sidewall have a tendency to move towards the SEN center under the rotating magnetic field,which decreases the deposition rate of inclusions on the SEN sidewall.Due to these two paradoxical factors,there is an optimum magnetic induction intensity to minimize the deposition rate of inclusions on the SEN sidewall and the clogging phenomenon can be weakened.
Keywords:continuous casting  magnetic fields  swirling flow  nozzles  inclusions  numerical analysis
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