Supported carbon molecular sieve membranes based on a phenolic resin

The preparation of a composite carbon membrane for separation of gas mixtures is described. The membrane is formed by a thin microporous carbon layer (thickness, 2 μm) obtained by pyrolysis of a phenolic resin film supported over a macroporous carbon substrate (pore size, 1 μm; porosity, 30%). The microporous carbon layer exhibits molecular sieving properties and it allows the separation of gases depending on their molecular size. The micropore size was estimated to be around 4.2 Å. Single and mixed gas permeation experiments were performed at different temperatures between 25°C and 150°C, and pressures between 1 and 3.5 bar. The carbon membrane shows high selectivities for the separation of permanent gases like O₂/N₂ system (selectivity≈10 at 25°C). Gas mixtures like CO₂/N₂ and CO₂/CH₄ are successfully separated by means of prepared membranes. For example, the membrane prepared by carbonization at 700°C shows at 25°C the following separation factors: CO₂/N₂≈45 and CO₂/CH₄≈160.