Integrated chemical process for exothermic wave synthesis of high luminance YAG:Ce phosphors

In this paper, high-luminance yellow-emitting Y₃Al₅O₁₂:Ce³⁺ phosphor (YAG:Ce) microparticles were prepared in a solid flame using a 1.425Y₂O₃+2.5Al₂O₃+0.15CeO₂+k(KClO₃+urea)+mNH₄F precursor mixture (here k is the number of moles of the KClO₃+urea red-ox mixture, and m is the number of moles of NH₄F). The self-sustaining combustion process for the entire reaction sample was provided by the heat generated from the KClO₃+urea mixture. Parametric studies demonstrated that the maximum temperature in the combustion wave varied from 885 to 1200 °C for k=2.0-3.0 mole and m=0-1.5 mole. X-ray analysis results showed that the product obtained in the solid flame consisted of Y₃Al₅O₁₂:Ce³⁺ and KCl phases. Therefore, after dissolving potassium chloride in distillated water, pure-phase YAG:Ce phosphor powder was obtained. The as-prepared YAG:Ce phosphor particles had diameters of 10-25 μm and good dispersity and exhibited luminescence properties comparable to those of YAG:Ce phosphor powders prepared by conventional high-temperature processing.