Effects of pulse electrodeposition parameters on the properties of Ni-TiO2 nanocomposite coatings

The aim of this study is to investigate the effects of pulse electrodeposition parameters on the properties of nickel-titania composite coatings electrodeposited from a nickel Watts type bath. The effects of average current density, frequency and duty cycle on the surface morphology, crystal size, preferred orientation of the deposits and the amount of embedded nano-TiO₂ particles in the composite coatings were investigated. The results represented the optimum amount of average current density (e.g., 4 A dm⁻²) for obtaining the highest volume percentage of the incorporated titania particles and subsequently the maximum microhardness. Moreover, by increasing the frequency up to 10 Hz while reducing the duty cycle to 10% at constant peak current density, the volume percentage of particles increased to about 7% which is almost twice as much the volume percentage as deposited particles in direct current method. According to the results the composite coating exhibited obviously [1 0 0] + [2 1 1] as preferred orientation at low pulse frequency and the diffraction intensity of the [2 1 1] fiber orientation is increased, probably due to the pH increase adjacent to the electrolyte/cathode interface at higher frequencies. Also, it has been found that by reduction in the duty cycle, more titania particles were incorporated in the composite coatings and this promoted the nickel crystals growth on [1 0 0] planes and consequently the coatings preferred orientation changed from the [2 1 1] to [1 0 0] + [2 1 1] planes.