Surface films and metallurgy related to lubrication and wear

The nature of the tribological surface is identified and characterized with respect to adhesion, friction, wear, and lubricating properties. Surface analysis is used to identify the role of environmental constituents on tribological behavior. The effect of solid to solid interactions for metals in contact with metals, ceramics, semiconductors, carbons, and polymers is discussed. The data presented indicate that the tribological surface is markedly different than an ideal solid surface. The environment is shown to affect strongly the behavior of two solids in contact. In certain instances, the environment can dominate surface characteristics. With metals in contact with metals, adhesion is found to be related to the cohesive binding energy. Strong adhesive bonding occurs for metals in contact with ceramics, semiconductors, carbons, and polymers. Bond strength at the interface is, with some exceptions, stronger than the bond strength of the cohesively weaker of the two materials. Many different surface properties of metals and alloys influence tribological performance. These include (1) surface energy, (2) crystallographic orientation, (3) amorphous versus the crystalline state, (4) grain boundaries, (5) texturing of the surface, (6) crystal structure, and (7) order-disorder transformations. At sufficiently high loads or sliding velocities, metals or alloy surfaces are shown to undergo recrystallization effecting tribological properties. The chemical valency, d-valence-bond characteristics, of metal surfaces affect adhesion, friction, and wear. The greater the percent d-bond character, the lower the friction and wear. The ideal tensile and shear strengths of simple transition metals correlate with friction coefficients. Results presented also show that small amounts of alloying elements in base metals can alter markedly adhesion, friction, and wear by segregating to the solid surface.