Pulsed laser deposition and annealing of Dy-Fe-B thin films on melt-spun Nd-Fe-B ribbons for improved magnetic performance

Pulsed laser deposition of 250-nm thick, amorphous Dy₂Fe₁₄B layers on 40-μm thick Nd₂Fe₁₄B melt-spun ribbons was conducted to improve coercivity and energy product. The coated ribbons were subsequently annealed by two methods: (1) furnace annealing in an inert-gas controlled quartz furnace using tantalum foil at 1173 K for 2 h; (2) laser annealing using a continuous wave CO₂ laser with power varying from 10 to 20 W for 0.2 s (estimated temperatures using a thermal model were 993-1528 K). X-ray diffraction was used to identify the microstructural phases and grain size. Magnetic hysteresis tests were conducted at 300 K using a SQUID magnetometer with a maximum field of 5.0 T. Results showed a 10% increase in coercivity and 30% increase in energy product in coated over uncoated samples that were furnace-annealed. However, the coated and laser-annealed samples exhibited soft magnetic behavior with almost zero coercivity. The incomplete crystallization of amorphous phase and precipitation of α-Fe during laser annealing are found to be responsible for the observation of poor magnetic performance.