Abstract: | In this study, the specimens of low‐density polyethylene (LDPE) and blend polymers of LDPE and a random copolymer of ethylene and propylene were prepared by the blowing process and T‐die method. The differences in electrical breakdown properties and morphology between the specimens made by the two different methods were studied. It was found that the specimen made by the T‐die method had a higher electrical breakdown strength than the specimen made by the blowing process, except for the DC breakdown strength in some cases at 30 °C. The morphology of the specimens was investigated by means of the measurements of thermal shrinkage, infrared dichroism, and X‐ray diffraction. The specimen made by the T‐die method has a stronger orientation in both the crystalline and amorphous phases than the specimen made by the blowing process. The difference in morphology is supposed to be correlated with the difference in electrical breakdown properties between the specimens made by the two different methods. It was concluded that the electrical breakdown properties are strongly affected by the orientation of chains in the specimen. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1741–1748, 2001 |