CFD modeling for flow and mass transfer in spacer-obstructed membrane feed channels

The effect of spacer geometry on fluid dynamics and mass transfer in feed channels of spiral wound membranes has been investigated. Three-dimensional computational fluid dynamics (CFD) simulations reveal significant influence of spacer geometric parameters such as filament spacing, thickness and flow attack angle on wall shear rates and mass transfer coefficients. The spacers with filaments in axial and transverse direction induce higher shear stresses at the top membrane surface when compared to the bottom; the mass transfer rates are almost equal. The distribution of mass transfer coefficients become uniform when the spacing between axial filaments is increased or transverse filament thickness is decreased. For spacers with filaments inclined to the channel axis, the flow structure depends on spacing and flow attack angle. The fluid follows a zigzag path when spacing is greater while it begins to line-up with the filaments when spacing is reduced or flow attack angle is increased. The flow when aligned with the filaments increases the wall shear stress but confines the region of higher mass transfer coefficient values to a narrower portion. The zigzag flow movement increases these values on a major portion of membrane surface which enhances the mass transfer rates.