Curing of Styrene-Free Unsaturated Polyester Alkyd and Development of Novel Related Clay Nanocomposites

Thermoset unsaturated polyesters (UP) are usually obtained by crosslinking of alkyd chains dissolved in an unsaturated reactive monomeric diluent, usually styrene. Recently we found that UP-alkyd chains (without styrene) are intrinsically cured into a crosslinked matrix in the presence of peroxide. The thermal, mechanical, dynamic mechanical and chemorheological properties and the network molecular structure of the crosslinked UP-alkyd are a function of the peroxide content used. All properties change considerably upon the addition of small amounts of peroxide (between 1 and 2%wt.) and change to a lesser extent upon employing higher peroxide concentrations (up to 6%wt.). Due to co-occurrence of crosslinking and scission events, the crosslinked system contains both gel and sol fractions. The sol fraction demonstrates a plasticizing effect on the crosslinked network, affecting the thermal and mechanical properties of the crosslinked polymer. The new materials developed in this work are interesting for utilization in innovative styrene-free UP-alkyd/organo-clay nanocomposites. It was found that inducing high shear levels for prolonged durations promotes the intercalation and exfoliation of the silicate layers, resulting in a better dispersion of clay particles. Crosslinking of the UP-alkyd/organo-clay nanocomposites alters their nanostructure, particularly affected by the peroxide content used. Thus, depending on the content employed, either an exfoliated or a combined intercalated/exfoliated structure may be realized.