Preparation of asymmetric polymer film by emulsion blend technique

Two kinds of anionic polymer emulsions, of which particle sizes were greatly different, were blended and then cast on a release-paper at 30 °C. One was poly(butyl acrylate) emulsion, 0.46n in diameter, produced by emulsifier-free emulsion polymerization, and the other was ethyl acrylate-methyl methacrylate (1/1, mole ratio) copolymer emulsion, 0.02m in diameter, produced by emulsifier-containing emulsion polymerization. The film produced had asymmetric surface properties: the air-side surface was nontacky and the bottom-side surface was tacky. The forming mechanism is discussed.