Morphology and electric conductivity of cross-linked polyethylene–carbon black blends prepared by gelation/ crystallization from solutions

 Ultra-high-molecular-weight polyethylene (UHMWPE) – carbon black (CB) blends were prepared by gelation/ crystallization from PE dilute solutions containing CB particles. The UHMWPE/CB composition chosen were 1/0.15, 1/0.25, 1/0.5, 1/0.75, 1/1, 1/3, 1/5, and 1/9, etc. The cross-linking of PE chains was performed by chemical reaction of dicumyl-peroxide at 160 ^°C. X-ray diffraction patterns indicate that the crystallinity of PE within the blends decreased drastically through the chemical reaction at high temperature. The sample preparation method by gelation/crystallization provided the UHMWPE–CB system with various CB contents up to 90% and the conductivities for the resultant specimens were in the range from 10^-9 to 1 Ω^-1 cm^-1 corresponding to the electric conductivity range of semiconductors. The blends assured thermal stability of electric conductivity by cross-linking of PE chains, although the mechanical property such as the storage and loss moduli were very sensitive to temperature. The conductivity of the blends with CB content ≥20% were almost independent of temperature up to 220 ^°C and the values in the heating and cooling processes were almost the same. On the other hand, for the UHMWPE–CB blends with 13% CB content corresponding to the critical one, temperature dependence of electric resistivity showed positive temperature coefficient (PTC) effect. The PTC intensities for non-cross-linked and cross-linked materials were lower than that of the corresponding low-molecular-weight-polyethylene (LMWPE)–CB blend but the maximum peak appeared at 160 ^°C which is higher than the peak temperature of LMWPE–CB blend. Received: 10 December 1997 Accepted: 9 April 1998