Molecular weight segregation on surfaces of polyethylene blended films as estimated from nanoscratch tests using scanning probe microscopy

Nanoscratch tests using scanning probe microscopy (SPM) were performed on films prepared from two polyethylene (PE) materials polymerized by using a metallocene catalyst system with different molecular weights (MWs). Blended samples were prepared by dissolving both PE materials at various ratios in hot p-xylene. The pure and blended samples were compression molded into films at 180 degrees C for different holding times in the molten state. The results of SPM nanoscratch tests with an applied load of 30 nN indicated that the lower-MW surface could be easily plowed with wear debris but the higher-MW surface was less deformed. However, the deformation pattern of the blended film surface was similar to that of the lower-MW surface. These results suggest that MW segregation occurs during holding in the molten state as lower-MW components rise to the film surface.