Characterisation of cw Nd : YAG laser keyhole dynamics

The paper concerns laser–matter interaction characterisation. In this work, we use a rapid CCD camera located coaxially to the laser beam and we compare recorded images with those obtained by numerical modelling. Because images are difficult to understand, we compute thermal radiation emitted by a keyhole of fixed geometry and we adjust it trying to approach the camera record. The modelling treats radiative heat transfer within the keyhole and determines the sensor illumination map. By adjusting the geometrical characteristics of the hole, we seek to obtain the image that corresponds as well as possible to the realised experiment. Results are compared with other experimental methods simultaneously performed plume characterisation with an electric probe and spectrometric analysis. They show the existence of two distinct behaviours of the keyhole: a pseudo-steady state associated with regular and pseudo-constant keyhole shapes, low frequencies of electric current in the plume, and generally good welding results, and a highly dynamic mode associated with irregular and rapidly varying keyhole shapes, high frequencies in the plume current and generally poor welding results.