Batch and semicontinuous emulsion copolymerization of vinyl acetat–butyl acrylate. I. Bulk,surface, and colloidal properties of copolymer latexes

Vinyl acetate (VAc)–butyl acrylate (BuA) comonomer mixtures with various composition were polymerized by batch and semicontinuous emulsion polymerization processes. PVAc and PBuA homopolymer latexes as well as the (VAc-BuA) copolymer latexes were characterized with respect to particle size, molecular weight, acid end groups on particle surfaces, and colloidal stability against electrolytes. The surface and colloidal properties of these latexes were also compared before and after aging and acid hydrolysis. The average particle size of batch latexes was independent of copolymer composition, whereas for semicontinuous latexes it decreased with increasing BuA content and was always lower than that of the corresponding batch latex. The molecular weight distribution (MWD) for batch latexes was narrower and much less dependent on composition than that of the semicontinuous latexes; bimodal MWD was found in most semicontinuous latexes with a substantial amount of low MW fraction. The total weak and strong acid end groups on particle surfaces for semicontinuous latexes is higher, and more dependent on composition, than the batch latexes. Acid-induced hydrolysis results in a drastic change in the type and concentration of the surface groups of the semicontinuous latex particles. Colloidal stability against electrolytes showed that both electrostatic (due to surface acid groups) and steric due to surface poly(vinyl alcohol)] mechanisms are contributing. However, for semicontinuous latexes, increasing PVAc content above 50 mol % resulted in a proportional increase and ultimately dominant role of steric stabilization. The results were interpreted in terms of differences in reactivity ratios and water solubilities of the two monomers and their effects on the locus of initiation and growth in the two polymerization processes, as well as the monomer sequence within the polymer chain and degree of homogeniety of the copolymer composition within the particle.