Removal of GaN film over AlGaN with inductively coupled BCl3/Ar atomic layer etch

Atomic layer etching (ALE) of thin film GaN (0001) is reported in detail using sequential surface modification by BCl₃ adsorption and removal of the modified surface layer by low energy Ar plasma exposure in a reactive ion etching system. The estimated etching rate of GaN is ～ 0.74 nm/cycle. The GaN is removed from the surface of AlGaN after 135 cycles. To study the mechanism of the etching, the detailed characterization and analyses are carried out, including scanning electron microscope (SEM), x-ray photoelectron spectroscopy (XPS), and atomic force microscope (AFM). It is found that in the presence of GaCl_x after surface modification by BCl₃, the GaCl_x disappears after having exposed to low energy Ar plasma, which effectively exhibits the mechanism of atomic layer etch. This technique enables a uniform and reproducible fabrication process for enhancement-mode high electron mobility transistors with a p-GaN gate.