Exclusion effect of carbon dioxide on the crystallization of polypropylene

We investigated the crystallization growth of isotactic polypropylene under carbon dioxide (CO₂) at various CO₂ pressures and temperatures by in situ observation with a digital high‐fidelity microscope and a specially designed high‐pressure visualized cell. The fibrils within the spherulite were distorted and branched by crystallization under CO₂ at pressures higher than 2 MPa, and this suggested the exclusion of CO₂ from the growth front of the fibrils. The spherulite growth rate (G) at 140 °C increased with the CO₂ pressure, attained a maximum value around 0.3 MPa, and then decreased. Above 6 MPa, it became slower than that under air at the ambient pressure. An analysis of the crystallization kinetics by the Hoffman–Lauritzen theory revealed that the pressure dependence of G could be ascribed to the change in the transportation rate of crystallizable molecules (β_g) with pressure; that is, β_g increased and then decreased with pressure. The increase in β_g at a low pressure was caused by the plasticizing effect of CO₂, whereas the decrease in β_g at a high pressure was due to the exclusion of CO₂ from the crystal growth front. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1565–1572, 2004