Effects of mechanical stresses around single tube on ash shedding in pulverized coal combustor

In this study, the effects of mechanical stresses on the shedding of ash deposits in a coal-fired boiler were evaluated. We have confirmed that the shedding occurred because of the fracture within the initial deposit layer, which was formed by powdered ash residues. Therefore, assuming that the mechanical stress acting on the initial layer influenced the shedding, the distribution of the tensile stress and shear stresses acting on the initial deposit was calculated on the basis of elastic mechanism. Because the ash deposits were brittle in nature, it was assumed that the initial deposit failed on the basis of the maximum principal stress theory (MPST). The stress values were calculated based on the data for deposit shapes, which were obtained through previous ash deposition experiments on two bituminous coals, one subbituminous coal, and two lignite coals. The fracture strength of the deposit increased with a decrease in the ash fusion temperature. This result indicated that the strength of the deposit increased because of ash coalescence. Moreover, as the MPST, the starting point of fracture was estimated from the position where the principal stress became the largest, and the stress value was used to presume whether the fracture depended on tensile stress or shear stress. The deposit with a narrow adherence region failed because of tensile stress, and the signature of peeling due to tensile stress was observed in the cross-sectional scanning electron microscopy (SEM) image of the deposit after ash shedding. In contrast, the deposit with a wide adherence region failed because of shear stress. Therefore, peeling was not observed in the cross-sectional SEM image of the deposit after ash shedding. The results obtained from the analysis on the basis of the MPST well with the actual behavior of ash shedding.