An in-depth mechanistic insight into the redox reaction and degradation of aqueous Zn-MnO2 batteries

Rechargeable aqueous Zn/MnO₂ batteries raise massive research activities in recent years. However, both the working principle and the degradation mechanism of this battery chemistry are still under debate. Herein, we provide an in-depth electrochemical and structural investigation on this controversial issue based on α-MnO₂ crystalline nanowires. Mechanistic analysis substantiates a two-electron reaction pathway of Mn²⁺/Mn⁴⁺ redox couple from part of MnO₂ accompanying with a reversible precipitation/dissolution of flaky zinc sulfate hydroxide (ZSH) during the discharge/charge processes. The formation of the ZSH layer is double-edged, which passivates the deep dissolution of MnO₂ upon discharging, but promotes the electrochemical deposition kinetics of active MnO₂ upon charging. The cell degradation originates primarily from the corrosion failure of metallic zinc anode and the accumulation of irreversible ZnMn₂O₄ phases on the cathode. The addition of MnSO₄ to the electrolyte could afford supplementary capacity contribution via electro-oxidation of Mn²⁺. However, a high MnSO₄ concentration will expedite the cell failure by corroding the metallic zinc anodes. The present study will shed a fundamental insight on developing new strategies toward practically viable Zn/MnO₂ batteries.