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Using a pseudo-functionally graded interlayer in order to improve the static and dynamic behavior of wind turbine blade T-bolt root joints
Abstract:The large wind turbines blades with multi-ton composite structures are mostly connected to the peach-bearings flanges using T-bolt joints which induce shear and bearing stress fields around the cross bolts. The significant differences between the modulus of elasticity of metallic bolts and composite surrounding materials cause stress concentration around interfaced zones and, also, limit the load capacity of the joints. In the present research, a pseudo functionally graded material (PFGM) as an interlayer is used around the cross bolts to examine the reduction of the stress concentration. Some radial variation of the mechanical properties would be considered for this interlayer. The finite element method is used to analyze the structures. Loadings are applied to the center of the cross bolts analogous to the real cases. Both the static and dynamic loadings are studied. For the finite element of the functionally graded material interlayer, a multilayer alternative material with constant properties in each layer is used. The results show that using an isotropic single layer with an average modulus of elasticity and specific thickness decreases the stress concentration of the composite part up to 47%. The various property models for the interlayer also show that an appropriated model can decrease the stress concentration up to 55%. Dynamic transient analyses would be implemented over the joint structure and improved considering to the practical cases. Using the PFGM interlayer decreases the constant and variable parts of the stresses up to 55% and also causes significant increasing of the joint fatigue life.
Keywords:wind turbine blade  root joint  metal composite joints  functionally graded material FGM  pseudo functionally graded inter-layer PFGM
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