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Atmospheric reactive plasma sprayed Fe-Al2O3-FeAl2O4 composite coating and its property evaluation
Authors:Lin Zhu  Jining HeDianran Yan  Yanchun DongJianxin Zhang  Xiangzhi LiHanlin Liao
Institution:a School of Material Science and Engineering, Hebei University of Technology, 300130 Tianjin, PR China
b Laboratoire d’Etudes et de Recherches sur les Matériaux, les Procédés et les Surfaces, Université de Technologie de Belfort-Montbéliard, Site de Sévenans, 90010 Belfort Cedex, France
Abstract:In the present study, Fe-Al2O3-FeAl2O4 composite coatings were successfully deposited by reactive plasma sprayed Al/Fe2O3 agglomerated powder. Phase composition and microstructure of the coatings were determined by XRD and SEM. The results indicated that the composite coatings were principally composed of three different phases, i.e. FeAl2O4 phase as main framework, dispersed ball-like Fe-rich phase, and small splats of Al2O3 phase, and it was thought that the in situ synthesized metal phase was helpful to toughen the coating matrix. According to the results of the indentation and frictional wear tests, the composite coating exhibited excellent toughness and anti-friction properties in comparison with conventional Al2O3 monophase coating, though its microhardness value was a little lower than that of Al2O3 coating. The formation mechanism and the toughening mechanism of the composite coating were clarified in detail.
Keywords:Reactive plasma spray  Alumina  Microhardness  Wear  Toughening
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