Structure and topography modifications of austenitic steel surfaces after friction in sliding contact

Friction experiments between two austenitic stainless steel (AISI 304L) surfaces in sliding contact were carried out under very low loads in two liquid environments, namely demineralized water and methanol, in order to study the correlation between surface damage (wear and surface topography) and structural modifications (phase formation and microstructure). The particularity of our approach was to perform the tests under Hertzian pressures, which were several orders of magnitude lower than the elastic limit of stainless steel. The structural modifications produced during friction were analysed by X-ray diffraction and transmission electron microscopy and the surface topography was studied by scanning electron microscopy and three-dimensional (3D) profiling. Whatever the experimental conditions investigated, the morphology of the damage observed on both surfaces consisted of very fine, smooth and parallel grooves typical of an abrasive wear process of a ductile material caused by the ploughing action of hard particles. From the beginning of the tests, the transformation of austenite into martensite was observed in the superficial layers and the dominant presence of martensite was identified in the wear debris. These results suggest that, under our experimental conditions, abrasion is the dominant mechanism of material removal. Received: 12 March 2002 / Accepted: 3 May 2002 / Published online: 10 September 2002 RID="*" ID="*"Corresponding author. Fax: +33-5/4949-6692, E-mail: jean.paul.riviere@univ-poitiers.fr