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基于机器视觉的高精密轴承在线检测
引用本文:苏俊宏,刘胜利,杨利红,陈智利.基于机器视觉的高精密轴承在线检测[J].光学与光电技术,2013(6):60-64.
作者姓名:苏俊宏  刘胜利  杨利红  陈智利
作者单位:西安工业大学光电学院,陕西西安710032
基金项目:陕西省科技厅工业攻关(2011K09-39)资助项目
摘    要:高精密轴承是一种圆柱型零件,针对圆柱型零件高曲率表面缺陷及外形尺寸不能同时进行在线检测的问题,设计并实现了基于机器视觉的在线检测系统。检测时,为了解决金属件表面反光的问题,设计了专用的光源系统和照明方式,通过光学系统和机械旋转平台的配合,圆柱型零件在旋转的过程中被光学系统成像,从而可以采集到完整的圆柱面图像;经过快速的图像处理技术,可以检测到微米级的轴承表面缺陷及外形尺寸。检测结果表明系统具有高效率、精度高、易于使用等特点,可有效解决高精密轴承表面缺陷及尺寸在线检测的问题。

关 键 词:机器视觉  表面缺陷  在线检测  图像处理

Machine Vision for High Precision Bearings On-Line Detection
SU Jun-hong,LIU Sheng-li,YANG Li-hong,CHEN Zhi-li.Machine Vision for High Precision Bearings On-Line Detection[J].optics&optoelectronic technology,2013(6):60-64.
Authors:SU Jun-hong  LIU Sheng-li  YANG Li-hong  CHEN Zhi-li
Institution:( School of Optoelectronic Engineering, Xi'an Technological University, Xi'an 710032, China )
Abstract:High precision bearing is a kind of cylindrical parts. A machine vision based on online detection system is designed and implemented in this paper to meet the need that cylindrical parts of high curvature surface defects and size can not simul- taneously be online detection. During the measurement, a special light source and lighting system are used to solve the prob- lem of the reflections on the surface of the metal. Through the combination of optical systems and mechanical rotating plat- form, cylindrical parts are imaged by the optical system in the process of rotation, then a complete cylindrical surface image can be acquired. Micron surface defects and dimensions of bearing can be detected, after the fast image processing technique. Experiments show that the proposed system has the features of high efficiency, high accuracy and ease of use. It can effec- tively meet the needs of high precision bearing detection and dimension online detection.
Keywords:machine vision  surface defects  online detection  image processing
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