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Modeling transient churn-annular flows in a long vertical tube
Institution:1. Polo-Research Laboratories for Emerging Technologies in Cooling and Thermophysics Department of Mechanical Engineering, Federal University of Santa Catarina, Florianópolis, SC, 88040900, Brazil;2. Petrobras, Vitória ES, Brazil;3. Department of Petroleum Engineering, Louisiana State University, Baton Rouge, LA, USA;4. Institute of Petroleum Engineering, TU Clausthal, Clausthal-Zellerfeld, Germany;1. POLO - Research Laboratories for Emerging Technologies in Cooling and Thermophysics, Department of Mechanical Engineering, Federal University of Santa Catarina (UFSC), Florianópolis-SC 88040-900, Brazil;2. Department of Mechanical Engineering State University of Maringá (UEM), Maringá-PR 87020-900, Brazil;1. Department of Mechanical Engineering, Federal University of Santa Catarina, Florianópolis, SC, Brazil;2. Department of Mechanical Engineering, Francisco de Paula Santander University, Ocaña, Colombia;3. Post-graduate Program in Mechanical and Materials Engineering (PPGEM), Federal Technological University of Paraná (UTFPR), Curitiba, PR, Brazil
Abstract:This work investigates the transient behavior of high gas fraction gas-liquid flows in vertical pipes (annular and churn flows). Hyperbolic balance equations for mass, momentum and entropy are written for the gas and liquid, which is split between a continuous film and droplets entrained in the gas core. Closure relationships to calculate the wall and interfacial friction and the rates of droplet entrainment and deposition were obtained from the literature. A finite-difference solution algorithm based on a coefficient matrix splitting method was implemented to deal with sharp variations in the spatial and temporal domains, such as pressure and phase holdup waves. The model results were compared with steady-state experimental data from eight different sources, totaling more than 1500 data points for pressure gradient, liquid film flow rate and void/core fraction. The absolute average deviation between the model and the data was 17% for the pressure gradient and 5.8% for the void fraction. A comparison of the model results with fully transient air-water data generated in a 49-mm ID, 42-m long vertical pipe is also presented. The experimental results consist of two outlet pressure-induced and two inlet mass flow rate-induced transient tests. Two main transient parameters are compared, namely the local void fraction and the pressure difference between selected points along the test section and the outlet (taken as a reference). The comparisons between the experiments and the numerical model indicate that the model was capable of describing the transient annular to churn flow transition with absolute average deviations of 14.5% and 7.9% for the pressure difference and void fraction, respectively.
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