Infra-red assisted sintering of inkjet printed silver tracks on paper substrates

In this study, conductive silver features using inkjet printing have been successfully prepared and their sintering studied. Regarding conductivity, metallic inks are the most efficient available conductive inks, even if important drawbacks regarding the use of such inks in inkjet still exist. Indeed, the sintering step is an important limiting factor for the productivity and the substrate choice. An infrared (IR) drying method was experimented to optimize the sintering treatment time. Trials with glass and paper substrates were performed and proved that IR drying is interesting to optimize sintering. Indeed a similar level of resistance was obtained for conventional heating (200 °C, 5 min) and for IR radiations within a shorter treatment time (3 min). Moreover, the substrate temperature during the IR sintering treatment was controlled. The substrate appears to be a relevant parameter to optimize sintering because its thermal behaviour directly impacts on the treatment duration. And for the first time a sheet resistance of 1.9 Ω sq⁻¹ was obtained on paper substrate after only 2 min of IR treatment without any observation of substrate degradation. The evaluation of an electrical treatment on the sintering of a nanoparticle film was also performed using a corona pre-treatment. This lead appears to be interesting because the study proves that an electrical treatment can initiate the sintering of silver nanoparticles. The current flow generated by the corona electrodes certainly generates a local heating by dissipation of the conductive pattern. Finally, the solutions presented in this article allow reducing the sintering time of silver conductive inkjet inks. However mainly, it proves that using paper as substrate for such inks is now possible.