Scaling-up the Production of Nanosized SiO2-particles in a Double Diffusion Flame Aerosol Reactor

Synthesis of nanophase silica (SiO₂) from hexamethyldisiloxane (HMDS) oxidation in a co-flow diffusion flame reactor at atmospheric pressure is investigated focusing on high production rates of powder. A new experimental set-up is introduced, including a diffusion burner which is operated with a ring-shape double diffusion flame. Significantly high HMDS concentrations are used resulting in SiO₂ production rates of up to 130g/h. Deposition of silica powder on the burner face is eliminated by the design of a special diffusion burner and higher collection rates are achieved using a baghouse filter. The specific surface area and the product powder composition are analyzed. Carbon black coated silica particles were produced at high production rates (130g/h) at low oxygen flow rates or using a mixture of nitrogen and oxygen as oxidant. The size of the product particles was controlled in the range of 15–170nm.