Width reduction of laser microdrillings by subsequent mechanically induced plastic deformation

This work reports a novel process combination, which is capable of forming large hole matrices (100 pores/mm²) in thin stainless steel foils (10 mfoil<300 m) maintaining high processing rates and pore widths smaller than 5 m. This technique perforates stainless steel foils with high-speed on-the-fly laser perforation (60000 drillings/min) followed by a cold-roll forming of the laser-treated foil. The cold-roll forming leads to a pore-size reduction (in one dimension) perpendicular to the rolling direction. For the laser processing a diode-pumped, q-switched and frequency-tripled Nd:YAG laser (=355 nm, =30 ns), and a flashlamp-pumped Nd:YAG laser (=1064 nm, =57 s) were applied. Using this process combination, minimum pore sizes of 3.5 m have been achieved. At present, the processing efficiency of cold-rolled percussion drillings inserted with nanosecond pulse durations is lower in comparison with single-pulse on-the-fly perforation, but in terms of quality (straight pore channel, low standard deviation of pore widths and pore widths smaller than 5 m) well suited for various fields in filtration (e.g. particle removal) . PACS  81.20.Hy; 42.62.Cf; 81.40.Ef